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How to protect the hydraulic pump when using the breaker

2021-09-14

Affected by the reciprocating motion of the excavator breaker, the oil returns quickly, and the pulse is relatively large, which leads to the accelerated aging of the hydraulic oil. Therefore, the correct use and maintenance of the excavator can effectively prolong the service life of the hydraulic system. Then How to protect the hydraulic pump when the excavator breaker is used?

1. Use high-quality breaker (with accumulator)

There may be problems in the design, manufacture, inspection and other aspects of the breaker. If you accidentally buy a low-quality product and put it into use, it will lead to an increase in the failure rate and increase the possibility of damage to the excavator;

2, Appropriate engine speed (medium throttle)

Since large excavator breakers have low requirements on working pressure and flow (such as 20-ton excavator, working pressure 160-180kg, flow 140-180L\/MIN), a medium-sized throttle valve is completely sufficient. If the throttle is increased Not only will the work not increase the striking force, it will also cause abnormal temperature rise of the hydraulic oil, which will cause greater damage to the hydraulic system;

3. Supplement grease in time when drilling tools are straightened

If the lubricating oil is replenished in the suspension state, the oil will enter the strike chamber. During the strike process, abnormal high pressure oil will be produced and enter the hydraulic system, damaging the hydraulic pump;

4. The quantity and contamination of hydraulic oil

Hydraulic oil pollution is one of the main reasons for the failure of the hydraulic pump, so the pollution of the hydraulic oil should be confirmed in time, and the lack of hydraulic oil will lead to the appearance of steam turbidity, which will lead to the failure of the hydraulic pump and the deformation of the piston cylinder of the breaker. ;

5. Replace the oil seal in time

The oil seal is a wear part. It is recommended that the hammer oil seal be replaced every 600-800 hours of operation. When the oil seal leaks oil, stop working immediately and replace the oil seal, otherwise dust will easily enter the hydraulic system, damage the hydraulic system, and damage the hydraulic pump;

6, keep the pipeline clean

If debris such as gravel enters the hydraulic system, it is easy to cause damage to the hydraulic pump. Therefore, when installing the breaker pipe of the excavator, it must be cleaned first and then connected to the oil inlet and outlet circuits. When replacing the bucket, the breaker pipe should be blocked to keep the pipe clean. .

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